Success Story – Packaged Products Weight Improvement and Cost Reduction at Şölen - Bilig Opex
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Success Story – Packaged Products Weight Improvement and Cost Reduction at Şölen

Şölen - Problem Definition

The high variability in the weight from raw material input to packaging output in products leads to packaging beyond specifications and increased costs.

Analysis of the Current Situation

We evaluated our current process by defining the process steps. The processes on the production line were examined with a SIPOC Process Diagram to identify inputs affecting the final product weight. When examining the inputs and their effects on the output, 20 control points with a high impact on the final product weight were identified. Accordingly, our data collection plan was prepared, and data was collected accordingly. Subsequently, Gauge R&R studies were conducted to confirm the accuracy of the measurement systems.

Gains After the Studies

Improvements have been made in packaged final product weights, resulting in cost savings. As a result of the project, there has been a 1% improvement in average weights, and variability has been reduced by 60%.

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